Dave Null Sr. said:
Different pressures make very little to no difference to the rolling
circumference to a tire. The circumference of a tire changes little as
it is a fixed value. The only difference pressure makes (when there is
less pressure in that particular tire) is to drop the side wall of
that tire so that the axle is now lower. This gives the feeling of
pulling to that side. Pressure difference makes little difference to
the AWD set up, although I would recomend having your pressures
correct all round.
There has been some discussion as to the circumference difference to
tires used on Subaru AWD's. There has been suggestion, I think from
Subaru, that it should be a max 4% difference between tires. This is
actually quite a lot of difference when you calculate it out. If you
take a tire of 215/60 16, which I think is fitted to a Forester, its
overall diameter is 664.4mm (we will stick to diameters as it is
easier to show and Pi is a constant so it makes the same comparison as
circumference). If you calculate 4% less than 664.4mm you get 637.8mm.
This is a difference of 26.6mm or 13.3mm on each side of the rim
(remember there is tire on each side of the rim diameter). Now, an
original tire is has about 8mm of tread, so therefore, even if you
wear it out to nil tread (not recomended) you only take off 16mm (8mm
x 2 per side of diameter). I think you are supposed to renew a tire
when it gets to 1.5mm tread left by law, which means you will end up
with 13mm of tread wear overall and by this time you will need to
replace all tires!
So, you should be able to replace one tire with no worries as long as
all the others are not near their end of tread life of 1.5mm.