Hi Remco!
Thanks! I just got back in as it is getting dark again. Got everything
off the engine, radiator out, exhaust off and nothing else connected,
from what I can tell. Even got the AC and power steering pump pushed to
the side -- didn't even have to disconnect the steering pump.
Thanks for the location on those lift point - I see what they are now.
Hopefully tomorrow I'll be able to get the engine out. Unfortunately,
my bug's body and frame is in the garage so have to do all this stuff
outside - hoping for no rain.
Sounds like you're mostly there. As you have found, the AC and PS
pumps can be moved out of the way; no need to disconnect. No need to
remove alternator or intake manifold. Disconnect engine wiring
harness, fuel lines, brake booster, etc. Remove the radiator, heater
lines, engine snubber, starter, and the other upper bell-housing bolt.
Disconnect the exhaust "Y" pipe (don't forget to disconnect the O2
sensor), motor mount nuts, and lower bell-housing nuts from below.
This is an automatic car? The flex plate bolts (4 of 'em) are accessed
thru the timing hole. When you move the engine forward prior to
lifting it out, be sure you do not inadvertently pull the torque
converter forward. This is real easy to do, and it's not particularly
obvious that it is out of position. However, you will severely damage
the transmission if you attempt to re-install the engine with it out.
I'd suggest that you carefully measure the position of the torque
converter in relation to the bell-housing before attempting to
separate the engine. Briefly, the torque converter has two concentric
shafts; the inner one drives the gear train, the outer drives the
pump. It is the connection to the pump that is the issue. Should you
accidentally move the converter, keep trying different orientations
until you get it to slide all of the way into place. The difference
between good and bad is only about 1/4 inch, so do be careful.
FWIW, I haven't found the engine "leveler" to be of much use on the
Soobies. I generally use a bit of light chain to lift the engine
roughly into position, and then basically grab the engine and ease it
into position by hand. This sounds kinda macho, but the engine is
fairly light, and this allows you to be reasonably gentle as you "feel
around" for the correct alignment. You should be able to get the
bell-housing flange right up against the engine this way; if there is
a stubborn 1/4 inch gap, DO NOT FORCE THE ISSUE. Rather, lift the
engine back out and verify the torque converter position.
ByeBye! S.
Steve Jernigan KG0MB
Laboratory Manager
Microelectronics Research
University of Colorado
(719) 262-3101