Mold sometimes grows on the A/C evaporator, which is between the
A/C-heater blower motor and the dash vents. I have no idea how prone
the Forester is for this and personally I have never had the problem in
any of my own cars. However, moisture condenses on evaporator during
A/C operation and if it doesn't drain away well you have a situation
that is conducive to mold.
GM even had a procedure back in the '80s for treating the problem --
basically exposing the evaporator and rinsing it down with bleach-like
chemicals. The complaint was often that it smelled like something died
in the car. As I recall, there were even some modification kits
designed to run the blower for a short period after the A/C was turned
OFF to "dry out" the evaporator.
You might check with some Subaru dealers and independent A/C shops and
ask if they are experienced in cleaning or "treating" evaporators for
the problem. The evaporator drain needs to be checked to be sure it is
clear and working.
My Haynes Subaru Legacy (90-98) discusses the problem under the heading
"Eliminating air conditioning odors" in the Chapter on Cooling, heating
& A/C. It even describes a somewhat involved, do-it-yourself approach.
It points out that there are special aerosol disinfectants available for
auto A/C.
Ed P
I'm not sure about the Forester, but on the Imprezas you have to
remove the glovebox to access the cabin filter. The filter is an
option on the Imprezas, don't know if it was standard on the Forester
or not. If it was dealer installed there should be a sticker on the
doorpost indicating its presence. Your owners manual should show its
location and the procedure for access.
While the filter may be a possible source of odor if not serviced for
a long time, and will also eventually reduce airflow through the vents
if not replaced in a timely manner, the usual source of the
mold/mildew smell is the evaporator core itself.
You can attempt to reduce or eliminate any buildup that has developed
by spraying Lysol or another disinfectant product into the outside air
intake while the vent fan is running. This will draw the disinfectant
through the evaporator and hopefully kill the mold. Multiple
treatments may be needed.
To prevent this from happening in the first place, or to avoid
recurrence, don't keep the AC running right up until you shut the car
down. At least a few blocks before reaching your destination, turn the
compressor off but leave the vent fan running, this will allow the
evaporator to dry out at least partially by the time you park. Also
avoid the use of the recirculate mode unless absolutely necessary, use
the fresh air mode.