Vishnu Stage 0 results

O

Orion

I finally received and installed my Vishnu Stage Zero setup. The results
were WOW, the methods of getting there were OW.

Let me explain: I spent a great deal of time researching these parts and
their effect on the car. Shiv and Brett of Vishnu both worked hard to
answer any questions I had (and I had a ton). I was initially deciding
between a Sub-Zero kit (remapped ECU only) and a Zero (remapped ECU, Vishnu
up-pipe with new gaskets, smaller and lighter main power pulley and new
belts for it). The Sub zero promised 260 hp and the Zero was supposed to
deliver 280-290 horses at the crank, depending on which of their pages you
looked at. I added the Vishnu silicon intercooler hoses (which reportedly
added another 5-7hp, but I was going for the "cooler means less damage"
rather than the "cooler means more power") and colder NGK sparks to the
order.

I ordered the parts and was expecting a delivery of about 3 weeks (according
to them). The delivery ended up being a bit longer. I received a call
about 4 weeks later to confirm my credit card number because the ECU was
ready (the only part that demands the wait), but the card wasn't working.
That solved, the first box arrived a week later; it contained everything
except the new ECU, the piece that tied everything together to give me my
285-297 horses.

When I called to ask where my ECU was the question was met with confusion.
After they realized I had everything else they told me they just had to wait
until an ECU was available to reprogram (they reprogram stock ECU's and give
you a "valet" setting that returns the car to stock power output for
dealerships and the like). When I explained that I was already told it was
ready it confused him even more and I was asked if they could call me back
or send in my own ECU. No, I needed the car to actually run while I waited.
After 2 or 3 days with no answer, I called them again. I explained my
situation again and was told that they had to wait for one. When I
reiterated the fact that one was supposed to be ready almost 2 weeks ago now
he shuffled around for a minute before saying "Oh! It's sitting here on my
desk. Yeah, we just missed the guy that picks up our shipments, but I'll
get it on its way tomorrow." I don't know how long it was on his desk, but
I'm guessing since the original call.

Within another week I had the core. I scheduled some time with a friend of
mine who knows his way around cars (and most importantly had the garage
space!). We began around eleven in the morning.

Let me note here that I don't remember any point in time in the research or
purchasing phases where they say that you need a boost gauge in order to
ensure that the upgrades are all performing correctly. Once you get the
instructions, it says so. Luckily, I already had one installed, otherwise
that would have been one more purchase and install that would be added to
the list.

Using Shiv's instructions, which were detailed in some aspects, but
not-so-detailed in others we began with the pulley. The instructions say to
have the car on the jackstands, put it in 4th or 5th gear and pull the brake
in order to give yourself something to torque against. This was reportedly
one of the hardest parts because the pulley (torqued to 96 ft-lbs, I think)
simply turned when you did, giving you nothing to pull against, even in
these circumstances. Knowing others who had this difficulty, we just left
the car on the ground, pulled the break and the nut popped right off. I'd
suggest the same method if anyone else were to try it. There's no real
reason the car should be up yet. After loosening the nut, we loosened the
belts and the pulley came right off.

The new pulley was significantly smaller, but promised no noticeable power
loss for radio, headlights, gauges, etc. (and they were right!). It weighed
less than half the weight and was very noticeably smaller. Somewhere I have
the pictures to compare on disk. I can send them to those that want 'em. I
was really amazed at the difference in both size and weight.

My pulley must have been dropped.one of the rows had a dent in it that was
sharp enough to make me worry about damage to the belts. We used a small
(large dremel-sized) grinder and made it quite smooth. The new belts are
just a bit snug (the next size up is too large), but really posed no problem
in getting them on. Once we put everything back where it belonged we were
concerned that the belts may have been too tight, but after asking "Hey,
does that feel too tight?" to everyone that came to witness the event, we
decided it was fine.

Next I took the intercooler out of the car to replace the hoses. This was
pretty easy. You simply needed to loosen on end of the hoses and pull. The
new hoses were a lot smoother inside (the stock have ridges built into them
at the corners and are a hard plastic) and larger as well. They didn't seem
to be quite the right length and in some cases, angles. There were also
knobs on the intercooler ports that held the original in place, but when the
new hoses went over them, it caused a gap for air to escape. You can either
clamp them nice and tight, or cut a spot in the hoses for the knobs. When
we put the intercooler back on later (last step) it was a problem getting
the hoses to line up initially, but we were also tired and ready to be
through with the event. They fit, and while I'm now sure we got them
leak-free, I could have been more confident had they fit on without crooked
connections and questionable seals. Again, I have comparison pics between
the originals and the new hoses.

Next we began the most difficult part; the up-pipe. I have to say that I
wasn't impressed with the push-tabs that were used for a lot of the
heat-shields and the like. They're difficult (in not impossible) to remove
without damaging or out-right breaking them off. Luckily we had spares
already on hand and used them when the time to reattach was at hand.

We followed all instructions and succeeded in originally targeting the
DOWN-pipe for removal. Oops. We realized where we were heading ("Why are
you taking the down-pipe off if you're just replacing the up-pipe?" "You
told me to!") and re-read the instructions. I think the biggest problem was
while each paragraph of the instructions were fairly detailed, some
paragraphs would have done well to come before another, rather than after.
We originally read through the instructions completely before starting but
until the tools were in our hands, failed to realize that fact. So we
continued. It was not a fun task at all (we re-attached the down-pipe
first!). There were a few times that we questioned the possibility of the
next step in the instructions, but pushed through regardless (often taking
our own path). Getting to the O2 sensor in order to remove it from the
stock pipe was a challenge as well. The new Vishnu up-pipe does not have a
sensor in it. To combat CELs they give you a restrictor to plug into place
up above where the sensor originally attached to the computer. (I've had 0
CELs to date.)

Once we got the old pipe remove I compared them. The new pipe had no bulky
heat-shield (which, if you want to keep the pipe a secret from casual
glances, can be removed from the stock unit and placed on the new one). It
has no cat inside, and has a slightly larger internal diameter. Putting the
new gaskets in place (which according to a set of instructions weren't
originally included in the Zero package but are now, so don't order extras!)
we attached the new pipe.

From here it was all clean-up, replacing what we needed to replace, etc.
(only a few hours worth). We opted to wait on the install of the plugs since
it was already eleven at night! It had taken all day, once the down-pipe
problem was factored in. I had yet to install the ECU because Vishnu asks
that you test drive the car without it to see if you notice any exhaust
leaks. There were none. I went home.

On the trip home I noticed a bit of extra get up and go, but nothing that
really blew me away. With the new pipe, pulley and hoses I was supposed to
be getting (using the oh-so-reliable "add the advertised powers together"
method) about 20-25 hp more than stock. I must note that for the most part
I drove normally on the trip home. I was tired from the day's events and it
was dark and wet outside. I wanted to survive the trip home to really enjoy
the power later. In addition I don't live that far away and the car wouldn'
t have been warmed up anyway. I was also due at work in about 4 hours.

The next day I installed the ECU. A comparatively painless and quick
process. 5-10 minutes, and be careful when you pull out the wires (they say
so, anyway; I had no problems).

The ECU is set to valet mode right from the start. In order to change it to
full power (now called "regular boost mode") you need to fully depress the
accelerator and press the defrost button while the keys are on (but
obviously not the engine). Once you let up on the pedal you can use the
defrost as normal.

I hopped in the driver's seat and went for a ride. I let the car warm up,
as much as I hated the 2 minutes it took, before testing. Vishnu tells you
to find an open road, get into 3rd gear and then slowly run it to red-line
(which has been boosted to 7200-7300 RPM to adjust for the new power band).
Carefully keep an eye on the boost and make sure there are no spikes or
drops, or that the pressure does not ever exceed 1.2 bar (mine was steady,
never passing 1.1). They also tell you that while it is extremely unlikely,
listen for detonation.catching it early is definitely in your best interest!
There was none.

Now it was time to play. The boost kicks in a bit earlier, a bit above
2500rpm. Gone was the pleasant little whine from the stock system spooling
up. Instead a healthy WHOOSH pressed me into the back of my seat. There is
almost no lag existent if shifting under quick-driving conditions (not the
same as the folks that tell you that the stock system has no lag if you
shift above 5000rpm...now we're talking 3000). It presses me to the seat in
all gears.5th is now a passing gear, though I prefer 4th! As long as the
tack is above 2.5 grand, you get instant power. The pre-boost power is up
too, the car doesn't feel nearly as sickly pre-boost as it did. It rockets
you through the speedometer. On the test drive I came up behind a car going
65 and went to 3rd to pass him. By the time I was past him, still in the
oncoming lane, I was pushing 100mph. There is no wait for power while
shifting, even in 4th or 5th gears. Stand still acceleration is amazing,
but I still go out to find cars just so I can pass them. I feel like
Michael Knight pressing the "Turbo Boost" button on my own person KIT while
downshifting. I absolutely loved the car stock. It gave me a grin every
time I drove it, even if I was just going to the convenience store down the
road. But now my grin has grown into a madman's giggle.

I haven't clocked the car, or had it dynod. The advertised speeds (customer
results, according to Vishnu) are 4.5 for the 0-60 and a 13.2 ¼ mile at
100+mph. I'll take their word for it.

The upgrade will keep your gas mileage about the same in the city, but has
actually improved mine on the highway. I confirmed this through Vishnu who
says that is to be expected and perfectly normal. I was happy.

The drivability hasn't suffered at all. In fact with the extra torque at
pre-boost levels, I'd say it was improved somewhat. There's no noticable
change in the attitude or sound of the car (not counting the WHOOSH while
accelerating hard). Idle doesn't change at all.

There's nothing that disappoints me about the purchase, except the email I
got saying if I don't return my original ECU I'll get charged 600 bucks.
That pissed me off considering I specifically asked about that and was given
the run-around until now. That aside, the upgrade itself, once completed,
is wonderful.

Incidentally, for future upgrades you may need to remap your ECU again. If
the new pieces are purchased from Vishnu the remapping is free. If not,
last I heard it cost 150 bucks. They do, however, now have their new XCEDE
chips for the WRX that are 100 percent programmable by the user (with a
laptop) and they have pre-made downloads for maps including the stage
sub-zero and zero. So if you're savvy in that area you won't need to pay
again for a remap.

Well, I hope that this was informative, entertaining, or at least helped to
waste a few minutes of your time, if that was your goal. Feel free to email
me if you'd like to see pics, or have questions about anything I left out
(or explained in a confusing way, as I'm prone to do). The camera was lost
for a good portion of the upgrade so I'm limited on pictures.I have the
pulleys, the up-pipes and the hoses side-by-side for comparisons, but not a
whole lot of in the engine bay shots. Please put WRX in the subject so I
can spot it and read it!

Thanks for the time!

Andrew
 
Orion said:
I finally received and installed my Vishnu Stage Zero setup. The results
were WOW, the methods of getting there were OW.

[big snip]
Well, I hope that this was informative, entertaining, or at least helped to
waste a few minutes of your time, if that was your goal. Feel free to email
me if you'd like to see pics, or have questions about anything I left out
(or explained in a confusing way, as I'm prone to do). The camera was lost
for a good portion of the upgrade so I'm limited on pictures.I have the
pulleys, the up-pipes and the hoses side-by-side for comparisons, but not a
whole lot of in the engine bay shots. Please put WRX in the subject so I
can spot it and read it!

Thanks for the time!

Andrew

andrew,

great post, very informative.

fwiw, you DO need to remove the downpipe from the backside of the
turbocharger to get to the bolts which hold the up pipe in place, so
it wasn't completely wasted work. besides, now, when you feel the
urge for still more power and buy another downpipe, the bolts will be
easier to break loose! :)

be very wary of dips in the powerband shortly after you fill the tank.
these will indicate the ECU pulling ignition advance, which, on
shiv's reprogrammed units, starts off very aggressive. that pulled
timing means your tank is not quite as rich in octane as the ECU would
like to see, and it's causing some knock.

jm2c
ken
 
Ken Gilbert said:
"Orion" <(e-mail address removed)> wrote in message
I finally received and installed my Vishnu Stage Zero setup. The results
were WOW, the methods of getting there were OW.

[big snip]
Well, I hope that this was informative, entertaining, or at least helped to
waste a few minutes of your time, if that was your goal. Feel free to email
me if you'd like to see pics, or have questions about anything I left out
(or explained in a confusing way, as I'm prone to do). The camera was lost
for a good portion of the upgrade so I'm limited on pictures.I have the
pulleys, the up-pipes and the hoses side-by-side for comparisons, but not a
whole lot of in the engine bay shots. Please put WRX in the subject so I
can spot it and read it!

Thanks for the time!

Andrew

andrew,

great post, very informative.

fwiw, you DO need to remove the downpipe from the backside of the
turbocharger to get to the bolts which hold the up pipe in place, so
it wasn't completely wasted work. besides, now, when you feel the
urge for still more power and buy another downpipe, the bolts will be
easier to break loose! :)

be very wary of dips in the powerband shortly after you fill the tank.
these will indicate the ECU pulling ignition advance, which, on
shiv's reprogrammed units, starts off very aggressive. that pulled
timing means your tank is not quite as rich in octane as the ECU would
like to see, and it's causing some knock.

jm2c
ken

You're absolutely right, it is needed in order to install the new pipe, I
just never intended to remove it :) And I like your take on the whole
situation...easier to break loose for further additions...excellent :)

I'll keep an eye out for the dips. I think they suggest 91 or higher
(higher the better) octane. In fact I think they suggest don't ever go
lower than 91, but you can use it if you have to :) I'm running 92 up here
but would rather a 93 or higher.

If I experience this, what can I do besides upping the octane? Deal with
it?

Andrew
 
You're absolutely right, it is needed in order to install the new pipe, I
just never intended to remove it :) And I like your take on the whole
situation...easier to break loose for further additions...excellent :)

I'll keep an eye out for the dips. I think they suggest 91 or higher
(higher the better) octane. In fact I think they suggest don't ever go
lower than 91, but you can use it if you have to :) I'm running 92 up here
but would rather a 93 or higher.

If I experience this, what can I do besides upping the octane? Deal with
it?

Andrew

well, if you want to FIX the problem, get some tolulene (octane 114)
or xylene (116), which can be added to each tankful.

check out http://forums.audiworld.com/s4/msgs/95187.phtml
there's other sites out there as well.

if you want to merely sidestep the problem, watch for full throttle
blasts away from long redlights (i know, i know--it's tempting) since
these conditions will cause a hot intercooler. hot IC = hot intake
charge = likely to detonate. obviously these problems are worse in
hotter climates, and not so bad when it gets colder out.

you can also lower underhood temps by either ceramic coating or
thermal wrapping the exhaust manifold and downpipe. this will lead to
less heating in the first place.

stay away from "cold air intakes" since they are usually less than
optimally designed, and can cause many more problems. the rex already
has a fairly decent intake system. i did a few more mods to mine, and
i am very happy with the results. (see
http://ken-gilbert.com/wrx/kens_wrx.htm)

hth
ken
 

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