Clogged PCV Valve and oil consumption

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I have a 2006 Subaru legacy 2.5l with just over 200k miles i bought with a blown head gasket for cheap to fix up for a first. I resealed the engine and sent the heads to the machine shop to get reworked and put used MLS head gaskets, there was still pretty good crosshatching in the bores. I did purchase a new subaru branded PCV valve from amazon and looked like it was in the Subaru original packaging. I noticed some oil consumption, about 1 qt every 1800 miles when i changed the oil and an oil burning smell when running. I took the PCV valve off and it did not rattle, so i cleaned it out with brake clean until it started rattling again. I've done this twice now at each oil change.

Could this just be a faulty PCV valve, or could there be an underlying issue causing this?
 
Yes. Could be either. Do you know oil consumption before you touched it?

A non-Subaru non-metal gasket may give you some troubles...
 
oops, didnt mean to type used MLS gaskets. They were all new and recommended from a retired subaru tech that has guided me on getting this back up and running.
Not sure about the oil consumption when i bought it. but i have gotten it to be better since cleaning the PCV valve each oil change and ran some cleaner through it before changing the oil
 
Old Subaru engines with high miles do tend to use oil. I have 215k on my '00 Legacy GT and it uses 1 qt every 2k-2.5k miles. Oil is cheap and I'm about to extend my changes from 5k to 7.5k because of the new oil between cycles. :)

It is still, by a long shot, the best car I've ever owned. It just did a track day a few weeks back and was flawless.
 
awesome. i am currently doing on about 4-5k miles between oil changes using full synthetic 10w40.
I might buy another PCV valve directly from Subaru just incase this one was fake. i heard aftermarket ones just don't work.
 
Have you done a compression test?
I have not. It runs pretty good though. I did check the oil level this weekend and it is using even less oil than before. maybe 1-1.5 qt in 3500 miles. She said it just recently started having the oil burning smell so its lasting longer before getting clogged. Hopefully it keeps improving over time as i keep the pcv valve clean and using good quality oil
 
Old Subaru engines with high miles do tend to use oil. I have 215k on my '00 Legacy GT and it uses 1 qt every 2k-2.5k miles....
I just hope the FB25 engines will get 200k+ miles without major repairs. Although head gasket trouble isn't common with those cam carrier leaks are. I've had many older Subarus with the EJ25s and wish I kept one.

A quart every 2k or so miles on an engine with 215k really doesn't seem bad at all.
 
I have a 2006 Subaru legacy 2.5l with just over 200k miles i bought with a blown head gasket for cheap to fix up for a first. I resealed the engine and sent the heads to the machine shop to get reworked and put used MLS head gaskets, there was still pretty good crosshatching in the bores. I did purchase a new subaru branded PCV valve from amazon and looked like it was in the Subaru original packaging. I noticed some oil consumption, about 1 qt every 1800 miles when i changed the oil and an oil burning smell when running. I took the PCV valve off and it did not rattle, so i cleaned it out with brake clean until it started rattling again. I've done this twice now at each oil change.

Could this just be a faulty PCV valve, or could there be an underlying issue causing this?
Always use OEM parts not the cheap chinese crap the will damage the car later on.
 
"Burning" (using/loosing) oil due PCV issues is due to pressurizing of the Crank-Case with excess blow-by of compression by-products : solving them is "simply" ( !!!!! ) a matter of getting the Crank-Case pressure back below atmospheric ... (!) , so that Oil does not escape : First , thru your Engine SEALS ; and Second, thru the PCV itself, and back into the Intake-Air-System. As Blow-By reaches high levels, the PCV just gets more plugged with Oil & By-Products , as they are carried by high volumn flows as "windage" ! When this happens , your only recourse is to go The-Catch-Can approach ... which becomes a self defeating process !

Not "easy" for those who missed out on the 1960-1990 Engine Designs ... !
 

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